Tag Archives: helical reduction gearbox

China best Machinery F Series Gearbox Reduction Shaft Parallel Helical Gearbox Standard Gearbox bevel gearbox

Product Description

Product Advantages

F Series Gearbox Reducer

Product name 

F series of the gearbox hollow shaft model F107 oil seal transmission gearbox reducer reduction

Warranty

1 years

Applicable Industries

Manufacturing Plant

Weight (KG)

50KG

Customized support

OEM

Gearing Arrangement

Helical

Output Torque

1.8-2430N.M

Input Speed

1440, 2800,960,750

Output Speed

0.5 to 200

Place of Origin

China

Product name

F Series Parallel Shaft Gearbox Reducer

Application

Hardened Tooth Surface

Installation

Horizontal Type

Layout

Coaxial

Gear Shape

Helical

Production Capacity

800-1500PCS /Month

Type

Gear Reduction Motor

Color

Blue,Sliver or Customized

Packing

Wooden Box

Six advantages

Our Advantages


–Modular design, wide transmission ratio coverage, fine and reasonable distribution; Force reducer

–There are 11 types of frame specifications from F.27-F.157, and the transmission power range is 0.12KW-200KW;

–The shape design is suitable for omnidirectional universal installation configuration;

–The transmission is relatively accurate, covering the range of 3.77-281.71, and can be selected as required;

–The gear is grinded by high-precision gear grinding machine, with balanced transmission, low noise, and interstage efficiency of 98%;

–The transmission ratio of the F.R.reducer is extended to 31431, which is specially designed for special low-speed occasions

Editing and broadcasting of main materials

–Box: cast iron;

–Gear: low carbon alloy steel, carbonitriding treatment (after fine grinding, keep the tooth surface hardness of 60HRC, hard layer thickness>0.5mm);

–Flat key: 45 steel, with surface hardness above 45HRC.

Surface painting:

–Cast iron: sprayed with RAL7031 grey blue paint.

Parameter editing broadcast

Power: 0.18KW~200KW

Torque: 3N · m ~ 22500N · m

F series parallel shaft reducer

F series parallel shaft reducer

Output speed: 0.06~374r/minF series parallel shaft reducer [1]

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Application: Motor, Motorcycle, Machinery, Agricultural machine
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Layout: Expansion, Parallel
Gear Shape: Bevel Gear
Step: Single-Step
Samples:
US$ 500/Piece
1 Piece(Min.Order)

|
Request Sample

agricultural gearbox

Impact of Gear Ratios on Machinery Performance in Agricultural Gearboxes

The gear ratio in agricultural gearboxes plays a crucial role in determining the performance of machinery. It directly affects the relationship between the input and output speeds and torques. Here’s how gear ratios influence machinery performance:

  • Speed and Torque Conversion: Gear ratios allow for the conversion of speed and torque between the input and output shafts. Higher gear ratios can reduce output speed while increasing output torque, making it suitable for tasks requiring high power.
  • Power and Efficiency: Gear ratios affect the efficiency of power transmission. While reducing the speed through higher gear ratios can increase torque, it’s essential to strike a balance to maintain efficiency. Lower efficiency can lead to energy loss and increased heat generation.
  • Task Adaptability: Different agricultural tasks require varying levels of torque and speed. Gear ratios enable machinery to be adaptable to different tasks by providing the necessary torque for heavy-duty activities like plowing or tilling and higher speeds for tasks like transport.
  • Optimal Performance: Selecting the appropriate gear ratio ensures that machinery operates within its optimal performance range. It prevents overloading the engine or the gearbox, contributing to smoother operation and reduced wear and tear.
  • Productivity and Fuel Efficiency: Proper gear ratios can enhance the overall productivity of agricultural machinery. By optimizing torque and speed, tasks can be completed efficiently, reducing the time and fuel consumption required for operations.
  • Consideration of Terrain: Different terrains and field conditions require adjustments in gear ratios. Steep slopes or heavy soil may necessitate lower gear ratios for increased torque, while flat terrain could benefit from higher ratios for faster operation.
  • Impact on Components: Gear ratios can influence the load distribution on gearbox components. Higher gear ratios might subject components to increased forces and stresses, potentially affecting their lifespan.
  • Operator Comfort: Proper gear ratios contribute to operator comfort by providing the necessary power for smooth operation without straining the machinery. This can lead to reduced operator fatigue and improved safety.
  • Customization: Some modern agricultural equipment offers adjustable or variable gear ratios, allowing operators to fine-tune machinery performance based on specific tasks and conditions.

Choosing the right gear ratio for agricultural gearboxes involves considering factors such as the intended task, soil conditions, and equipment specifications. It’s essential to strike a balance between torque and speed to achieve optimal machinery performance and maximize productivity.

agricultural gearbox

Enhancing Efficiency and Productivity in Farming Operations with Agricultural Gearboxes

Agricultural gearboxes play a pivotal role in enhancing efficiency and productivity across various farming operations. Here’s how agricultural gearboxes contribute to improving farming practices:

  • Power Transmission: Agricultural gearboxes efficiently transmit power from the tractor’s engine to various implements, enabling them to perform tasks like plowing, planting, and harvesting with optimal power and torque.
  • Variable Speed Control: Gearboxes allow farmers to adjust the speed of attached implements, adapting to different soil types, crop conditions, and tasks. This flexibility ensures precision and optimal performance.
  • Task Specialization: With the use of different attachments and implements, one tractor equipped with a gearbox can perform a variety of tasks, reducing the need for multiple specialized machines.
  • Optimized Torque: Agricultural gearboxes provide the necessary torque to overcome resistance from tough soils, vegetation, and other challenging conditions, ensuring consistent and efficient operations.
  • Improved Crop Management: Gearboxes enable precise control over seeding depth, planting spacing, and fertilization, contributing to better crop management and higher yields.
  • Reduced Operator Fatigue: Efficient power transmission and controlled operations reduce the physical strain on operators, enabling them to work longer hours without excessive fatigue.
  • Conservation of Resources: By allowing accurate distribution of seeds, fertilizers, and other inputs, gearboxes help conserve resources and minimize waste.
  • Enhanced Harvesting: Gearboxes facilitate smooth operation of harvesting equipment, such as combines and forage harvesters, resulting in efficient gathering of crops without damage.
  • Time and Labor Savings: Agricultural gearboxes speed up tasks like plowing, tilling, and planting, enabling farmers to cover larger areas in less time, which is particularly crucial during planting and harvesting seasons.
  • Reliability and Durability: Well-designed gearboxes are built to withstand the rigors of farming environments, reducing downtime due to maintenance or equipment failure.

Incorporating agricultural gearboxes into farming equipment significantly contributes to streamlining operations, reducing manual effort, and optimizing the use of resources. As a result, farmers can achieve higher levels of efficiency, productivity, and overall farm profitability.

agricultural gearbox

Power Transmission in Farming Equipment with Agricultural Gearboxes

Agricultural gearboxes play a vital role in facilitating power transmission within various types of farming equipment. These gearboxes are integral components that enable the transfer of rotational power from a tractor’s engine to different agricultural implements and machinery. Here’s how agricultural gearboxes contribute to power transmission:

  • Speed Reduction: In many farming operations, the engine of a tractor or other power source operates at a higher speed than is suitable for the optimal functioning of agricultural implements. Agricultural gearboxes provide speed reduction by using a combination of gears with different numbers of teeth. This reduction in speed allows the machinery to operate at the required speed for efficient tasks like tilling, planting, or harvesting.
  • Power Multiplication: Some agricultural tasks require a significant amount of torque to operate effectively. Gearboxes can multiply the input torque from the engine to generate higher torque at the output shaft. This is crucial for tasks such as plowing, where substantial force is needed to break up the soil.
  • Directional Change: Agricultural gearboxes also allow for changes in the direction of power transmission. For instance, a tractor’s power take-off (PTO) shaft may need to transmit power at a right angle to the tractor’s engine. Gearboxes with bevel gears or other arrangements enable this change in direction, ensuring that power is properly directed to the implement.
  • Power Distribution: In certain cases, power needs to be distributed to multiple components or implements. Agricultural gearboxes with multiple output shafts can distribute power to different tasks simultaneously, optimizing efficiency and productivity.
  • Attachment Operation: Many agricultural implements, such as plows, seed drills, and rotary mowers, require consistent and controlled power to function effectively. Gearboxes provide the necessary power and control to these attachments, ensuring uniform operation and accurate results.

By facilitating speed reduction, power multiplication, directional changes, power distribution, and attachment operation, agricultural gearboxes contribute significantly to the overall efficiency and productivity of farming equipment. They allow farmers to adapt their machinery to various tasks, optimize power usage, and achieve better results in different agricultural operations.

China best Machinery F Series Gearbox Reduction Shaft Parallel Helical Gearbox Standard Gearbox   bevel gearbox	China best Machinery F Series Gearbox Reduction Shaft Parallel Helical Gearbox Standard Gearbox   bevel gearbox
editor by CX 2024-02-07

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Best China manufacturer & factory TRC Helical gear motor reducer Two-staged Speed Reduction Helical Gearbox Reducer With high quality best price

Best China manufacturer & factory TRC Helical gear motor reducer Two-staged Speed Reduction Helical Gearbox Reducer With high quality best price

EPG will always adhere to it enterprise spirit of being practical, innovative, efficient and excellent to make the top international transmission drive.

Overview

Quick Details

Applicable Industries:

Manufacturing Plant, Machinery Repair Shops

Place of Origin:ZhejiaIt is our aim to supply a vast range of quality products at affordable prices, provide the best service for customers satisfied and contribute to our continued improvement. ng, China
Brand Name:

OEM

Transmission:

Helical

Reduction:

Two-staged

Body:

Aluminium

Warranty:

One year and free technical support

Coupled flange type:

B5 or B14

Production standard:

IEC

Customised:

Available for flange and shaft

Foot mounted:

Available to request

Packaging & Delivery

Lead Time
:

Aside from gear ratio, the most important factor that determines efficiency is the contact pattern between worm and mating gears. Manufacturing the reducer hThe PTO shaft included with all Victory Tractor mowers has a longer extension than the typical PTO Shaft. The added length is necessary because of the far reaching movement of the mowers to the right of the tractor. ousing, and worm and gear subassemblies creates a stack up of tolerances, so the position of the gear-tooth centerline cannot be accurately predicted. Therefore, assemblers must manually measure and adjust the contact pattern by varying the position of shims behind the front and rear bearings on the output gear shaft. This is timeconsuming and costly, so most manufacturers use statistical analysis to predict shim quantity and location. This provides a reasonably centered contact pattern most of the time.

Quantity(Cases) 1 – 1 >1
Est. Time(days) 7 To be negotiated

Online Customization

Features for SRC helical gearboxes reducers,

1.Larger output torque,stable transmission with lower noise,

2.Ommibearing installation available,

3.Aluminium alloy diecast,

4.Customising available for flange or shaft

 

Important information for SRC helical gear speed reducers, 

 

Input coupling Flange and shaft
Output coupling Flange and shaft
Foot mounted  Available for Motovario and Bonfiglioli foot mounted specs. The letter,B in the data sheet of foot code is for Bonfiglioli and M for Motovario
 Range of reduction ratios  3.74—51.30
 Motor power coupled  0.12—4KW
 Version

1.Flange coupled,shaft output,with foot mounted,marked as SRC…P

TRC Helical gear motor reducer Two-staged Speed Reduction Helical Gearbox Reducer

2.Shaft coupled and output,with foot mounted,marked as SRC…HS

TRC Helical gear motor reducer Two-staged Speed Reduction Helical Gearbox Reducer

3.Flange coupled,shaft output,no foot mounted,marked as SRCZ…P

TRC Helical gear motor reducer Two-staged Speed Reduction Helical Gearbox Reducer

4.Shaft coupled and output,no foot mounted,marked as SRCZ…HS

TRC Helical gear motor reducer Two-staged Speed Reduction Helical Gearbox Reducer

5.Flange coupled and output,no foot mounted,marked as SRCF…P

TRC Helical gear motor reducer Two-staged Speed Reduction Helical Gearbox Reducer

6.Shaft coupled,flange output,no foot mounted,marked as SRCF…HS

TRC Helical gear motor reducer Two-staged Speed Reduction Helical Gearbox Reducer

 

 

Outline specs for SRC01,SRC02,SRC03 and SRC04,classified to the motor power mounted with the helical gear reducers,

TRC Helical gear motor reducer Two-staged Speed Reduction Helical Gearbox ReducerTRC Helical gear motor reducer Two-staged Speed Reduction Helical Gearbox Reducer

TRC Helical gear motor reducer Two-staged Speed Reduction Helical Gearbox ReducerTRC Helical gear motor reducer Two-staged Speed Reduction Helical Gearbox ReducerTRC Helical gear motor reducer Two-staged Speed Reduction Helical Gearbox ReducerTRC Helical gear motor reducer Two-staged Speed Reduction Helical Gearbox ReducerTRC Helical gear motor reducer Two-staged Speed Reduction Helical Gearbox ReducerTRC Helical gear motor reducer Two-staged Speed Reduction Helical Gearbox Reducer

 

Installation position with motors,

TRC Helical gear motor reducer Two-staged Speed Reduction Helical Gearbox Reducer

Best China manufacturer & factory TRC Helical gear motor reducer Two-staged Speed Reduction Helical Gearbox Reducer With high quality best price

Best China manufacturer & factory TRC Helical gear motor reducer Two-staged Speed Reduction Helical Gearbox Reducer With high quality best price

Best China manufacturer & factory TRC Helical gear motor reducer Two-staged Speed Reduction Helical Gearbox Reducer With high quality best price